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Ask an Expert: Solving The Swarf Problem

October 6, 2025

Hey Chad! What Is swarf management, and why does It matter?

In automotive and semiconductor machining, swarf control is critical. Unmanaged chips can obstruct cooling channels, contaminate internal cavities, and compromise component integrity, driving rework, unplanned downtime, and costly warranty exposure. 

We're seeing, that the problem isn’t just machining; it’s tooling vendors who don’t account for chip behavior. Standard cutters often generate long, stringy ribbons that resist evacuation.  

“Every tool we deliver is engineered for predicable chip behavior.  By controlling chip size and shape, we eliminate stringers that resist evacuation and reduce the risk of cavity blockage and early tool failure in high-precision components.” – Chad Mahurin, West Ohio Tool Co. 

Chad current

Engineering Smarter Solutions

1. Optimized Tool Design – Chip breakers, coatings, and custom geometries create short, predictable chips that evacuate cleanly.

2. Coolant & Lubrication Management – Correct flow and pressure helps with evacuation of chips and sticking to tool surfaces as well as tool life. 

3. Filtration & Recovery – Separating coolant from chips keeps fluids clean, reusable, and process-stable. 

Why It All Matters 

Precision machining requires precise swarf management. Uncontrolled chips threaten components, coolant, and process reliability. West Ohio Tool Co. can be your partner to integrate engineered tools, optimize coolant, extraction, and protective methods to ensure cleaner, safer, and more predictable operations; minimizing downtime, rework, and cost. 


Have a question about swarf or machining? Chad’s your guy.

Reach Out 😀

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